• ZW-800B高速双轨在线AOI
  • ZW-800B高速双轨在线AOI
  • ZW-800B高速双轨在线AOI

ZW-800B高速双轨在线AOI

所属分类: 产品中心, 在线型AOI | 发布日期:2019-07-02 03:07:16

ZW-800B可用于炉前、炉后等多个位置,实现一机多用;双轨道交互运行,效率提升40%以上;两套检测系统可共用数据系统,可灵活进行统计分析。能完全满足01005及0.3mm密引脚IC的检测精度要求;真正做到了省时、便捷、高效。

产品详情

ZW-800B 高速双轨在线AOI

ZW-800B可用于炉前、炉后等多个位置,实现一机多用;双轨道交互运行,效率提升40%以上;两套检测系统可共用数据系统,可灵活进行统计分析。能完全满足01005及0.3mm密引脚IC的检测精度要求;真正做到了省时、便捷、高效。

ZW-800技术参数 technical parameters

光学系统 Optical system
摄像机 Camera 500万高速智能数字工业相机(可选配1000万,1200万) 5M High speed smart digital industrial camera(optional 10M, 12M)
分辨率 Image resolution 10/15/20μm/Pixel(可选) 标配15μm/Pixel(对应FOV:38mm*30mm) 10/15/20μm/Pixel(optional) standard 15μm/Pixel(corresponding to FOV: 38mm * 30mm)
光学工业镜头 Optical industry lens 5M像素级远心镜头,景深:8mm-10mm 5M Telecentric lens at pixel level of , depth of field: 8 mm - 10 mm
光源系统 Light source system 高亮RGB同轴环形多角度LED光源 High-brightness RGB coaxial ring multi angle LED light source
软件系统Software system
检测方法 Detection method 模版匹配,智能侦测,圆侦测,极性检测,桥连检测,亮度平均值,亮度最大值,亮度最小值,亮度抽取,亮度范围,相对偏移,字符识别,两端角度侦测,整版侦测,智能判定,电阻值识别,共线性测试,子元件生成,计算值,刮痕侦测,字符验证,BGA值球检测以及IPE等30多种算法 Template matching, intelligent detection, circular detection, polarity detection, bridge detection, brightness average, brightness maximum, brightness minimum, brightness extraction, brightness range, relative offset, character recognition, two-end angle detection, full-page detection, intelligent judgment, Resistance value recognition, common linear testing, component generation, calculation value, scratch detection, character verification, BGA value ball detection, IPE and more than 30 algorithms
特点 Characteristic IPE是Image Processing Expression 的缩写,允许用户使用简单的表达式自定义图像源,配合不同的算法可以组合出不同的效果,可以极大的提高检出率和误报率,系统中图像源可以理解像素的点阵集合,每个像素由1到4个通道的数据表示,IPE 表达式可以对图像源中的每个像素做独立计算,生成新的图像,可检测板上任意位置多件 IPE is an abbreviation of Image Design Express. It allows users to customize image sources using simple expressions. Different algorithms can be combined with different effects, which can greatly improve the detection rate and error rate. The image source in the system can understand the pixel. Pixel set Each pixel is represented by data from 1 to 4 channels. IPE expressions can perform independent calculations of each pixel in the image source to generate new images that can detect multiple positions on the board
条码识别 Bar code recognition 相机自动识别(一维码或二维码) Automatic camera recognition(one-dimensional or two-dimensional)
多Mark校准图像 Mark calibration images 采用2个以上的Mark,支持使用不同类型的Mark同时校准图像,使图像恢复到理想状态,从根源上解决图像变形问题,提升检测稳定性 Using more than 2 Mark, support the use of different types of Mark simultaneously calibrating the image to restore the image to an ideal state, solve the image deformation problem from the root, improve the stability of detection
远程控制 Remote control 基于效率提升,远程不停机编程及调试,用户无需暂停设备运作即可远程控制完成多条生产线的程序优化,实现检测与编程两不误 Based on efficiency improvement, remote programming and debugging, users can remotely control the program optimization of multiple production lines without stopping the operation of the device, and achieve both detection and programming
维修站功能 Maintenance station function 维修站通过局域网,HUB与AOI进行连接,可选择一台维修站对一台AOI及一台维修站对多台AOI多种模式查看检测结果,AOI设备在生产过程中会实时将检测数据传输到维修站,通过操作员判定,AOI自动发送OK与NG信号,分别输送到不同的NG/OK框里,从而实现全自动化制程管控 The maintenance station is connected to the AOI via the LAN, HUB, and AOI. One maintenance station can be selected to view the test results for one AOI and one maintenance station for multiple AOI modes. AOI equipment will be tested in real time during the production process. Data transmission to the maintenance station, through operator determination, AOI automatically sends OK and NG signals to different NG/OK boxes, respectively, to achieve full automation process control
操作 Operation 智能CAD导入,图形化编程,自带元件库,根据元件形状选择标准自动生成检测框,精确自动定位,微米位微调,制程快捷,支持无限制“撤销”/“重做”操作,有效防止工程师编程时由于意外操作而引起错误,方便工程师做模拟测试 CAD import, graphical programming, built-in component library, automatic generation of detection boxes based on component shape selection standards, accurate automatic positioning, Micron bit fine-tuning, fast process, support for unlimited "undo" / "redo" operations, Effective prevention of engineer programming due to accidental operations caused by errors, to facilitate engineers to do simulation tests
图像处理速度 Image Processing Speed FOV处理时间<170毫秒,0201元件 <10毫秒 FOV processing time <170ms,0201 chip <10ms
检测覆盖类型 Detect coverage type 锡膏印刷:有无、偏斜、少锡、多锡、断路、污染、连锡等 Tin paste printing: there is no, tilt, less tin, more tin, broken road, pollution, even tin, etc
零件缺陷:缺件、偏移、歪斜、立碑、侧立、翻件、极性反、错件、破损、多件等 Parts defects: missing parts, offset, askew, monument, side stand, reverse parts, polarity, wrong parts, damage, multiple pieces, etc
焊点缺陷:少锡、多锡、连锡、虚焊、多件等 Welding spot defects: tin more, tin less, even tin, virtual welding, multiple pieces, etc
红胶板:缺件、偏移、歪斜、立碑,侧立、翻件、极性反、错件、破损、溢胶、多件等 Red rubber plate: missing parts, offset, askew, monument, side stand, flip pieces, polarity reverse, wrong pieces, damage, spillage, multiple pieces, etc
波峰焊:插入针、无锡、少锡、多锡、虚焊、锡珠、锡洞、断路、多件等 Wave peak welding: insert needles, Wuxi, Shaoxi, multi tin, virtual welding, tin beads, tin holes, broken roads, multiple pieces, etc
系统参数System parameters
PCB尺寸 PCB Size 50×50毫米~500×340毫米(可根据客户要求定制更大尺寸) 50 x 50mm ~ 500 x 340 mm(larger size available upon request)
PCB厚度 PCB thickness 0.3毫米~6毫米 0.3 mm ~ 6mm
PCB翘曲度 PCB warping degree ≤6毫米(有夹具辅助矫正变形)可消除PCB变形影响(特殊要求可定制) ≤6mm(with fixture assisted deformation) can eliminate PCB deformation(special requirements can be customized)
PCB夹板方式 PCB splint method 自动张开或收起的双边夹具 Bilateral fixture automatically opened or closed
PCB 流向 PCB Flow 可通过按钮设定为左→右 右→左 Can be set by button to left → right → left, automatically adjust track width
PCB零件高度 PCB Part height 上净高≤30mm ,下净高≤20mm (特殊要求可订制) Top Side ≤30mm,Bottom Side ≤20mm (Special requirements are customizable)
Z轴固定方式 Z axis fixed mode 1轨道固定,2轨道可自动调节 1 track fixed, 2track can be automatically adjusted
Z轴轨道调节方式 Z Track adjustment 自动调节宽度 Automatically adjust width
轨道高度 Orbital altitude 900±25mm
最小零件 Minimum part 01005元件,0.3毫米间距及以上IC 01005 Chip, 0.3 mm spacing and above IC
PCB重量 PCB Weight ≤3KG
X、Y平台驱动 X/Y Driver 丝杆导轨及交流伺服电机系统 Silk rod guide rail and AC servo motor system
操作系统 Operating system Windows 10
电脑主机 Computer host i5 CPU,8G GPU显卡,16G内存,120G固态硬盘,1TB机械硬盘 I5 CPU, 8G GPU graphics card, 16G memory, 120G SSD, 1TB mechanical hard disk
显示器 Display 21.5英寸液晶宽屏 21.5 inch LCD wide screen
设备外形尺寸 Dimension 900mm×950mm×1600mm (L×W×H) 高度不含报警灯 900 mm x 95mm x 1600mm (L x W x H) Height does not include alarm lights
设备重量 Weight 约500KG About 500KG
环境温湿度 Humidity 5~40℃ 35~80% RH(无结露) 5~40℃ 35~80% RH(No dew)
气压 atmospheric pressure 0.4~0.8Map
联网功能 Networking features 支持NG终端联网和MES服务器,SPC统计,RS维修站 Support for NG terminal networking and MES server, SPC statistics, RS maintenance station
上下游通讯方式 communication 标准的SMEMA接口 Standard SMEMA interface
电源 Power supply 交流220伏特±10%,频率50/60Hz,额定功率1.5KW AC 220 volts ± 10 %, frequency 50/60 Hz, rated power 1.5 KW
选配项 Selection 离线编程软件,外接条码枪 offline programming software, external barcode gun

注:以上技术参数为标准配置

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